SHIPBUILDING INNOVATIONS

Digital solutions
for shipbuilding and fleets

Technologies for inspection, monitoring and digital work with ship systems: VIB360 for marine engine and propulsion condition monitoring; GLAZAR Marine for BIM/3D-based inspection of onboard equipment, piping and routes.

Discuss an application
Engineer reviewing marine propulsion plant data

INNOVATIVE SOLUTIONS

Two approaches to digital monitoring and inspection

These technologies address different needs in shipbuilding and fleet operation.

02 — GLAZAR Marine

AR/BIM inspection of shipboard objects

BIM/3D-based inspection of onboard equipment, piping and routes.

Explore GLAZAR Marine ↓

VIB360

Condition monitoring for marine engines and propulsion systems

Helps detect equipment operating deviations, investigate possible causes of increased fuel consumption and plan maintenance using data. The system monitors engines and individual cylinders, shaft power and propeller efficiency indicators.

What VIB360 monitors

  • Engine and cylinder condition

    Engine diagnostic indicators, injection deviations, and signs of increased friction and impacts in bearings and moving parts.

  • Shaft power

    Power and rotational speed readings under different operating conditions.

  • Propeller performance

    Indicators of reduced efficiency and analysis of engine and propulsion system interaction.

  • Peak cylinder pressure

    Monitor readings using the corresponding system module.

How it supports operations

  1. Identify deviations

    Diagnostic indicators help identify cylinders and operating parameters that need closer attention.

  2. Investigate increased fuel consumption

    Analysis of engine and propulsion operation helps identify signs of inefficiency and areas for further investigation.

  3. Support maintenance decisions

    Condition data helps determine whether further diagnostics or continued monitoring are needed. Comparing readings helps assess changes after maintenance.

Application example: bulk carrier

From equipment monitoring to specific findings

The VIB360 report dated 10 September 2025 presents analysis of the main engine, propulsion system and auxiliary diesel generator under different operating conditions.

Equipment monitored

Main engine

DOOSAN MAN B&W S50MC-C

8,700 kW at 120 rpm.

Auxiliary diesel generator

DOOSAN-MAN DIESEL 5L23/30H

620 kW at 720 rpm.

Detecting an injection fault

On 6 August 2025, fuel supply to cylinder No. 1 of the auxiliary diesel engine was deliberately shut off under the chief engineer’s supervision. VIB360 monitored parameters in real time and detected the injection deviation.

This demonstrates detection of an intentionally induced cylinder fault under the conditions of that test.

Diagnostic indicators and injection chart during a controlled fuel cut-off. Source: VIB360 report, p. 16.

Changes after maintenance

On 24 July, the crew replaced the fuel pumps of cylinders No. 1 and No. 2 and the injector of cylinder No. 1. The report compares diagrams dated 18 July, 6 August and 4 September 2025.

The authors noted smoother and more uniform angular velocity after maintenance within the load range examined. The first two observations were at 40% load and the third at 50%.

Comparison of diagrams before and after fuel system maintenance. Loads: 40%, 40% and 50%. Source: VIB360 report, p. 15.

Monitoring an individual cylinder

Although injection indicators were generally satisfactory at the examined loads above 40%, small deviations were noted in cylinder No. 4.

The report did not recommend intervention at that stage. The authors suggested continued engine monitoring at higher loads.

Injection indicators by cylinder. Cylinder No. 4 is highlighted in the original presentation. Source: VIB360 report, p. 18.

Checking peak pressure readings

On 26 August 2025, the crew, led by the chief engineer, took reference peak pressure measurements in every cylinder of diesel generator No. 2 and compared them with VIB360 readings. The presentation includes the chief engineer’s confirmation of the check.

Customer verification of the main engine peak pressure module was still pending at the report date.

These results relate to the specific vessel, equipment and test conditions. The report does not provide a before-and-after comparison of actual fuel consumption demonstrating savings from installing the system.

Discuss VIB360 for your vessel

Tell us about your equipment and monitoring requirements.

Discuss VIB360

GLAZAR MARINE

The design model — on the real vessel

GLAZAR Marine is an augmented-reality software suite for designer’s supervision and technical support during ship construction.

The system overlays the design 3D model on the physical object at a 1:1 scale on a compatible smartphone or tablet. This helps check equipment placement, compare completed installation with the design and identify deviations.

What it helps you do

Check placement before installation

Place virtual equipment models within the actual space and check their position relative to installed equipment, walls, bulkheads and other structures.

Compare design and completed work

Overlay the design model on the real environment to visually compare the planned and actual positions of equipment and service runs.

Measure and record deviations

Use a virtual ruler for augmented-reality measurements and record identified discrepancies electronically.

Access technical information on site

View model element attributes during a vessel walkthrough. Show or hide individual layers to inspect the relevant structures.

Attribute viewing and layer controls depend on the relevant information being present in the source model.

How an inspection works

  1. 01 — Prepare the model

    Upload the 3D model in the computer control panel, prepare an interactive scene and set the marker position used to align it with the physical object.

  2. 02 — Align on board

    Place the marker at the corresponding position on the object. Open the prepared scene and point the smartphone or tablet camera at the marker.

  3. 03 — Compare and measure

    The screen displays the model aligned with the real environment. Check the relative positions of objects, take measurements and view available technical data.

Who GLAZAR Marine supports

Design bureaus

Identify and record installation deviations from design documentation during designer’s supervision.

Shipbuilders

Check equipment placement before installation and conformity with the design as work progresses.

Shipowners and customer supervision teams

Visually inspect vessel construction and compartment outfitting, and retrieve technical information about objects from the model.

Deployment and operation

Offline access

Model assemblies saved on the device in advance remain available offline. The documentation provides for subsequent synchronisation with the server.

Data hosting

Deployment options include the developer’s cloud server or the customer’s private server.

Preparing for deployment

Operation requires a prepared 3D model, configured software and a compatible mobile device. The solution configuration depends on project requirements.

Discuss GLAZAR Marine for your project

Tell us about your vessel, design model and installation inspection requirements.